Black Soldier Fly factory: Design. Engineering. Build.

Modular production from 1.000 to 60.000 tonnes feedstock per year. Deliverables ready for investor and financial audit. We do not operate plants. We design and build the ones that pay back.

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Engineered in accordance with EU 2023/1230 machine regulations, EU 2017/893 aquafeed PAP, EU 2021/1372 pig and poultry PAP, EC 183/2005 feed operator, EU 2019/1009 fertilising products, FDA AAFCO US feed pathway.

Services overview

Five services

01 / FEASIBILITY

Deliverables & Documents

Model evaluation of your substrate mix
Bioconversion estimation
Footprint estimation

2 to 4 weeks · fixed fee

02 / FACTORY SIZE

Deliverables & Documents

Mass balance & conceptual process diagram
Block description and configuration
Climate requirements (temperature, humidity, ACH, CO₂)
Concept building
CAPEX and OPEX estimation

6 to 10 weeks

03 / BASIC ENGINEERING

Deliverables & Documents

P&IDs (ISA-5.1) for all utility and process loops
Equipment data sheets, tender packs
GA drawings, floor layouts
Control philosophy, SCADA architecture
FAT and SAT plans

10 to 24 weeks · milestone-billed

04 / PROCUREMENT

Deliverables & Documents

Defintion of vendor criteria
URS and FRS defintion
RFQ's and follow-up
Offer validation against URS & FRS
Vendor final selection

by engagement

05 / IMPLEMENTATION

Deliverables & Documents

Process SOP's based on supplier info
KPI baseline (OPEX, bioconversion and quality specs)
Start instruction and training of operators

by engagement

Technical Evaluation

Start with a quick-scan of your substrate and factory size .

First step: We review your feedstock characterisation and desired factory size. We respond within 2 working days and give you feedback. Alternatively, we can carry out a scoped two-week review for a fixed fee.

Response

Within 2 working days.

Detailed evaluation

We offer a more detailed evaluation for a fixed fee; depending on your scope.

Confidential

All information received is treated as commercial-confidential. Please send us your NDA if required.

Technical Evaluation

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Engagement stage

Substrate type · select all that apply

Brewery spent grain Fruit Dairy by-products Slaughterhouse co-products Food prod. streams Cereal milling residues Vegetable processing waste Other / not yet characterised

Residue intake target

Timeline

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By submitting you authorise Entocore PTE to contact you about this enquiry. We strive to provide an initial response within 2 working days.

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